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Selected Project Summaries


Air Quality Projects

New Source Review

  • VEI has successfully completed and obtained several federal new source review permits for major sources in the Midwest United States. These applications included federal prevention of significant deterioration (PSD) impact analyses, top-down best available control technology (BACT) reviews, and typically include state air toxics evaluations.
  • VEI assisted in negotiations for a plant-wide applicability limit (PAL) permit for a large industrial manufacturing facility in the Midwest United States.
  • VEI has assisted numerous clients in determining applicability of the federal new source review (NSR) process to source modifications. In many instances VEI has successfully completed and received approval of lowest achievable emission rate (LAER) and BACT analyses as part of an air quality permit application respective to automobile surface coating operations.
  • VEI negotiated a flexible permit for a large paper/web coating operation which provided the facility with plant-wide emission limits and the ability to make make product changes on multiple lines without the need to obtain regulatory approvals. The permit provided considerable flexibility needed to minimize operational costs.
  • VEI assisted a large portland cement manufacturer with acquisition of appropriate NSR permits within a compressed time schedule for a modification to an existing facility that provided additional product capabilities.

Title V Renewable Operating Permits

  • VEI was responsible for management aspects of a corporate Title V implementation program which encompassed over 40 independent facilities throughout the United States. This project included development of a guidance manual to assist facilities throughout the United States, including emission calculations, and technical support services for over 40 individual facilities throughout North America.
  • VEI has completed emission inventories at numerous automotive related manufacturing facilities pursuant to Title V of the 1990 Clean Air Act Amendments. VEI has also provided peer review of several Title V emission inventories undertaken by other consulting firms regarding technical content and adherence to regulatory guidelines.
  • VEI prepared Title V applications for several separate industrial facilities in Michigan, Indiana, Missouri, Illinois and other states. VEI has reviewed numerous Title V applications prepared by others regarding technical content and adherence to regulatory guidelines.
  • VEI provided a paper/web/polyester surface coating facility with air quality compliance assistance, revisions to existing air quality permits, comprehensive emission inventories and a complete Renewable Operating Permit applications under both Michigan and Illinois’ Title V Renewable Operating Permit Programs.

Dispersion Modeling

  • VEI prepared an air dispersion modeling analysis for criteria pollutant emissions as part of a permit application submittal for construction of an automobile assembly plant. Efforts included the utilization of both screening (SCREEN3) and complex (ISCST3) modeling of the entire facility, as well as offsite sources, to predict increment consumption and demonstrate compliance with the National Ambient Air Quality Standards (NAAQS) for criteria pollutants.
  • VEI developed an air dispersion modeling analysis for toxic air contaminants (TACs) in conjunction with preparation of a Plantwide Applicability Limit (PAL) permit for an automobile assembly plant. Project efforts included calculation of the potential to emit for numerous TACs from several differing processes and emission units, determination of acceptable impact thresholds based on toxicological data, and incorporation of all the data into complex air dispersion modeling software.
  • VEI has conducted numerous modeling demonstrations related to state air toxics requirements and risk assessment.

Refrigerant Management

  • VEI has assisted several U.S. and Canadian automobile manufacturing facilities with replacement, recordkeeping and management of ozone depleting substances (ODS), as well as providing compliance assistance with Title VI of the Clean Air Act.
  • VEI has managed a multi-year, multi-million dollar program to eliminate the use of Ozone Depleting Substances (ODS) throughout U.S. and Canadian manufacturing facilities for a large automobile manufacturer. In addition, VEI has provided guidance on suitable replacement materials and life cycle analysis when multiple alternatives are available.
  • VEI has developed several internal guidance documents to assist manufacturing facilities in complying with Title VI regulations, including leak repair, safe disposal requirements and recordkeeping requirements.

Site Assessment/
Real Estate Management Projects

Phase I Environmental Site Assessments

  • VEI's professional staff have completed over 1000 Phase I Environmental Assessments regarding industrial sites, automobile dealerships, retail shopping plazas, apartment complexes, undeveloped parcels, and other types of commercial facilities.

Soil/Groundwater Sampling Programs

  • VEI conducted various investigative efforts at several impacted commercial properties to achieve remedial objectives based on Type A, B, and/or C criteria under the State of Michigan's former Act 307 cleanup program. A covenant not to sue from the State was solicited for two of these locations.
  • VEI has assisted numerous dry cleaning facilities in separate retail strip malls with delineation and clean-up of soils/groundwater impacted by inadvertent releases of dry cleaning solvents.
  • VEI provided consulting, management, and oversight services for an automobile supplier in Detroit, Michigan. This manufacturing complex occupies more than 85 acres with over two million square feet of floor space in multiple buildings. Several buildings in the complex were constructed prior to 1920. VEI's assignment was related to a major renovation project that included the partial demolition/removal of certain buildings, relocation of existing equipment, installation of new equipment, and reconstruction of affected building areas. As part of the assignment, VEI conducted a subsurface sampling program to determine whether any subsurface contaminants could potentially impact demolition and new equipment installation activities (the equipment was mounted below grade). The effort included collection of subsurface soil samples at over 50 locations throughout the complex, laboratory analysis of the samples and associated data review and Characterization of materials designated for removal prior to offsite disposal. Early identification of contaminated media allowed for allocation of necessary funds, schedule adjustments, and selection of appropriately trained personnel.

Baseline Environmental Assessments (BEA)/Section 7a Compliance Analyses (7aCA)

  • VEI has prepared over 50 Baseline Environmental Assessments (BEAs) following protocol specified in Part 201 of NREPA (i.e., Michigan PA 451). These sites historically conducted onsite industrial/manufacturing operations, or other activities, resulting in adverse impact to site soils or groundwater. In each case where the client elected to submit the BEA to the Michigan Department of Environmental Quality (MDEQ), the Agency granted an exemption from liability to the respective petitioner(s). VEI is presently working on several other commercial sites for which BEAs will be submitted to the MDEQ.

Underground Storage Tank Management

  • VEI assisted a large trucking company in the removal and replacement of existing UST systems at five facilities in southeast Michigan. Completed tasks included the removal of tanks and associated piping, collection of required samples from UST basin, post-removal assessment/closure investigations and submission of documentation reports to applicable state agencies.

Brownfield Services

  • VEI is currently assisting a major automobile supplier with the acquisition of numerous adjacent small properties in the City of Detroit. All of these parcels are currently, or were formerly, utilized for industrial and commercial activities. Environmental issues at the sites include former railroad spurs, imported fill/debris material, existing above ground tanks and drum storage areas, existing/former underground fuel tanks, and immediately adjacent offsite properties with known contamination. Several onsite structures are either vacant or in an advanced state of disrepair. The client desires to demolish some of existing structures and renovate/redevelop the site for corporate offices, storage facilities, and a truck marshalling area. The City of Detroit has been notified of the redevelopment plans. When the project is completed the client will have the benefit of additional new facilities, the cost of which was partially offset by financial incentives associated with redevelopment of an environmentally impaired area. The City will be free of several blighted and obsolete industrial/commercial buildings, as well as receive the benefits associated with increased contribution from an area that previously yielded minimal tax revenue.

Regulatory Compliance Projects

Toxic Release Inventory Reporting

  • VEI teamed with another environmental engineering firm to develop and implement a database driven TRI/NPRI reporting system for a major automobile manufacturing entity. With the necessary hardware and software in place, the system allows the team to access information and generate TRI data and reports from remote locations with electronic data exchange via the Internet. The team provides TRI/NPRI regulatory management/consulting services to the corporate environmental department of a major automobile manufacturer. The services encompass development of TRI/NPRI reports at 40 plus manufacturing facilities across North America.
  • VEI’s TRI team developed and implemented comprehensive, one week training program for employees with TRI/NPRI responsibilities.
  • VEI provides TRI/NPRI regulatory management/consulting services to the corporate environmental department of a major automobile parts supplier.
  • VEI provides TRI/NPRI regulatory management/consulting services to the corporate environmental department of a major automobile parts supplier. VEI assisted an automotive supplier with the removal of approximately 100 drums and other containers containing hazardous and non hazardous waste liquids and solids. Field analysis of the waste materials was conducted onsite, and 17 compatible waste streams were ultimately sampled and submitted to a qualified laboratory for detailed analysis. Waste materials were transferred into DOT approved containers and transported offsite to appropriate disposal facilities.

Wastewater Sampling

  • VEI provides annual wastewater sampling services to a large manufacturing facility in Detroit, Michigan. The services include the collection of 24 hour composite samples from facility waste streams discharged to the POTW.

Waste Management

  • VEI has assisted chemical manufacturing facilities manage all waste activities as required by 40 CFR 261. These projects are ongoing. Project tasks were completed while staffed onsite or at VEI’s office. VEI staff are properly trained to manage and dispose of all industrial waste streams.
    • Daily and weekly inspections of waste storage areas
    • Waste characterization and waste inventory management
    • Coordinate transportation and disposal of waste streams
    • Negotiate disposal costs with vendors
    • Create waste handling procedures
    • Training for employees handling waste
    • Manifest management
    • Routine inspections of waste storage area and practices
    • Assist with site inspections from regulatory agencies
    • Submit all regulatory compliance correspondence
    • Design waste minimization programs
  • VEI supervised activities and certified closure at a hazardous waste treatment, storage and disposal facility in accordance with Resource Conservation and Recovery Act regulations.

On Site Services

  • VEI provides onsite air quality management services to one of the largest automobile manufacturers in the United States. Responsibilities include providing technical oversight of air quality permit applications, emission inventories and various state air emission reports. VEI is also responsible for management aspects of a Title V implementation program which encompasses over 30 independent facilities throughout the United States, development of a guidance manual to assist facilities throughout the United States, development of a guidance manual to assist facilities with emission calculations, and technical support services for over 40 individual facilities throughout North America, South America and Europe.
  • VEI has provided general onsite environmental management services to large automotive suppliers and chemical manufacturing facilities. VEI was responsible for all environmental reporting including Biennial Hazardous Waste reports, Air Emission reports, industrial storm water management and regulatory agency correspondence. VEI was also responsible for management of hazardous waste activities such as hazardous waste inventory logs, proper labeling of waste, inspection of waste storage areas, coordinating disposal of hazardous, non hazardous, universal and radioactive waste, recycling of products, preparation of hazardous waste manifests and negotiating disposal costs.

Health and Safety Projects

  • VEI has provided environmental consulting, management, and oversight services for automobile suppliers and chemical manufacturing facilities in southeast Michigan. VEI's assignments were related to major renovation projects that included the partial demolition/removal of certain buildings, relocation/removal of existing equipment, installation of new equipment, and reconstruction of affected building areas. At the beginning of the project, VEI identified certain activities that could potentially result in unacceptable levels of airborne hazardous substances within and at the perimeter of work areas. VEI subsequently provided onsite management, air monitoring, and worker oversight during such activities as:
    • Cutting/welding of steel surfaces coated with paints containing high concentrations of lead
    • Indoor use of various diesel vehicles used by contractors to transport soils; these equipment, as well as the presence of large quantities of debris that inhibited air movement, had the potential to increase the overall background carbon monoxide (CO) level in the complex to unacceptable worker exposure levels
    • Application of coatings on indoor floors, ceilings and below grade areas with materials that contained volatile organic compounds (VOCs)


    Other efforts undertaken by VEI during this project included the following tasks:

    • Preparation of a Health and Safety Plan for VEI and employees of the Owner
    • Review of Health and Safety Plans received from contractors
    • Oversight/enforcement of the Health and Safety Plan(s)
    • Recommendations regarding personnel protection equipment for site workers
    • Implementation of lead paint survey and preparation of written lead abatement procedures
    • Preparation of specifications for demolition of steel painted with lead contaminated coatings
    • Onsite air monitoring (as required) for lead, CO and VOCs for a ten week period
    • Documentation of required air sampling
    • Preparation of weekly status summary reports for the Owner
  • VEI conducted safety meetings at the beginning of each work day. All contractors were required to attend these meetings. The meetings included a general discussion of the day's work activities for specific areas of the complex, and potential hazards associated with the planned activities.

Asbestos Services

  • VEI provided asbestos inspection and sampling services during the closure of a large chemical manufacturing facility in southeast Michigan. VEI was responsible for identification and sampling of suspect materials prior to the start-up of demolition activities.
  • VEI has provided asbestos sampling services at numerous commercial facilities prior to transfer of ownership.
  • VEI was retained for asbestos abatement services and clearance air sampling activities at a commercial building in excess of 50 years of age. The building was formerly used for general offices and paper storage by the City of Detroit Fire Department.
  • VEI conducted air monitoring throughout all phases of an asbestos abatement project at a large, vacant industrial building in Detroit, Michigan. Air samples were collected both inside and outside the work areas and evaluated to determine if airborne fiber concentrations were in compliance with safety limits as specified by the Occupational Safety and Health Administration (OSHA), and the U.S. Environmental Protection Agency (EPA). Sample results were used to accomplish the following:
    • Confirm that engineering controls were adequate to prevent the release of airborne asbestos fibers beyond the work area critical barriers.
    • Confirm the adequacy of respiratory equipment used by abatement personnel.

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